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Industries Served

Wood Products
Solar
Manufacturing
Medical Device
Aerospace
Consumer Electronics
Contract Manufacturing

Solar Cell Assembly Machine
IndustrySolar/Semiconductor Wafer Fab
System FunctionSeparation of semiconductor wafer, test components, assemble product
Throughput8 solar components per second
Project Start Date10/2011
Project Completion Date5/2012
Project Budget$500,000
Robots1 ABB IRB360, 1 ABB IRB120
HMI DesignABB Flexpendant
Footprint of system60-inches x 60-inches
Electrical system (I/O)>20 Outputs and >10 Inputs
Control systemABB IRC5 Controllers
Vision System2 Cognex Vision Cameras (gauging and pick-and-place)

SLIVER Solar Pick and Place with Vision, 2011-2012

CNC Tending Solution - Motorcycle Clutch Product
IndustryAftermarket Motorcycle Parts
System FunctionLoading and un-loading CNC equipment for machining custom parts
ThroughputLoad 2 operations once every 5-10 minutes
Project Start Date12/2012
Project Completion Date4/2013
Project Budget$100,000
Number  of Robots1 6-Axis Robot
HMI DesignABB Flexpendant
Footprint of system48-inches x 48-inches (portable)
Electrical system (I/O)>20 Outputs and >10 Inputs
Control systemABB IRC5 Controller

Custom CNC Tending Solution

VersaBuilt – CNC Tending Product

House of Design has partnered with Rekluse Motorsports to develop the VersaBuilt system, following the development of a custom machine for Rekluse by House of Design.  This is a Plug-and-Play solution for tending CNC equipment, specifically Vertical Machining Centers (VMC).  The first product is the VBX-160, to tend components up to 14 pounds and a maximum of 8-inches x 8-inches.

The VersaBuilt VBX-160 can run lights out for a starting price of $95,000, fully installed at the customer’s site.

VersaBuilt Machine Tending System, 2013-present

Product Assembly – Medical Device
IndustryMedical Device
System FunctionAssembling tubes and filters, then placing tube/filter assembly on bottle ports
Throughput52 Bottles per minute
Project Start Date1/2013
Project Completion Date6/2013
Project Budget$500,000
Number  of RobotsFour 6-Axis Robots
HMI DesignTouch Screen Allen-Bradley HMI
Footprint of system16-feet x 8-feet (mobile plug-and-play assembly)
Electrical system (I/O)>30 Outputs and >50 Inputs
Control SystemAllen Bradley Compact Logix PLC

 

Medical Device System (Rendering)

Medical Device System – Plug-and-Play setup

Medical Device Assembly

IndustryMedical Device
System FunctionSingulating and tending a Schmidt press
Throughput3 seconds per tube
Project Start Date7/2015
Project Completion Date10/2015
Project Budget< $100,000
Number  of Robots1 6-Axis Robot
HMI DesignABB CP635
Footprint of system48”x48”
Electrical system (I/O)< 16 Outputs and < 16 Inputs
Control SystemABB IRC5 Compact Controller

Medical Device Tending, 2015

IndustryMedical Device
System FunctionHeat Shrink Assembly Process
Throughput14 seconds per tube
Project Start Date11/2015
Project Completion Date2/2016
Project Budget< $125,000
Number  of Robots1 6-Axis Robot
HMI DesignABB CP635
Footprint of system48”x42”
Electrical system (I/O)< 16 Outputs and < 16 Inputs
Control SystemABB IRC5 Compact Controller


Medical Device Tending, 2016

Product Inspection – Aerospace
IndustryAerospace
System FunctionAutomatic inspection with image storage and failure mode report
Throughput2 seconds per image
Project Start Date9/2013
Project Completion Date6/2014
Project Budget$150,000
Number  of Robots1 6-Axis Robot with Cognex Machine Vision Camera
HMI DesignABB Flexpendant
Footprint of system60-inches x 60-inches (portable)
Electrical system (I/O)< 10 Ouptus and < 10 Inputs
Control SystemABB IRC5 Controller
Vision SystemCognex 5605

Aerospace Inspection, 2013-2014

Product Inspection – Electronics Circuit Board
IndustryElectronics Circuit Board
System FunctionAutomatic inspection with Packaging
Throughput1 PCBA inspected and packaged every 5.5 seconds per image
Project Start Date9/2014
Project Completion Date10/2014
Project Budget$175,000
Number  of Robots1 6-Axis Robot with Cognex Machine Vision Camera and Barcode scanner
HMI DesignABB Flexpendant
Footprint of system50-inches x 50-inches (portable)
Electrical system (I/O)< 10 Ouptus and < 10 Inputs
Control SystemABB IRC5 Controller
Vision SystemCognex 5605 Super High Resolution
Barcode ReaderCognex Dataman Barcode Reader

PCBA Inspection & Packaging

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5465 E Terra Linda Way, Nampa, ID 83687

                        

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