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Automated Floor Truss System Automate your Floor Truss Manufacturing Manual Infeed Station The manual infeed station allows an operator to load multiple chords on the infeed table in the order they were sequenced. The manual infeed station allows for multiple chords and chord sizes to be loaded. Automated Splicer The automated splicer will automatically splice top or bottom chords as required by the truss design. This system allows for different nail plates that can be used to splice the chords together. Floor Truss Preplate Station The preplate station picks a variety of nail plates with an IRB 1200 robot and delivers them to the preplate press. Once the nail plate is correctly positioned in the press and the member is indexed to the correct location, the press embeds the nail plate. Floor Truss Assembly Station The Assembly Station robots take the prepressed top cords and prepressed bottom cords and fixtures them in the correct positions. Each robot then places webs along the length of the truss.

Slide Automate your Floor Truss manufacturing REDUCE LABOR
Reduce physical exertion and potential for injury for your valued workforce

MITIGATE RISK
Maximize efficiency and reduce potential losses during equipment down times

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FLEXIBLE AUTOMATION

• System components may be purchased independent of the full system.
• Provides flexibility on production scheduling & optimization.
• Designed to utilize nail plates from any manufacturer.
• Configured for 65+ common sizes

PRODUCT OVERVIEW

The floor truss system allows an operator to manually load members in a sequenced order. The members will either get spliced (if a top or bottom chord) or go directly to the preplate station (if it is a web). Once spliced and preplated with the appropriate nail plate(s), member then travels to the table for automatic layout and assembly. The floor truss system uses two mirrored lines that feed a single assembly table; ejecting two trusses every time the gantry press is operated

Slide Key Features • Max size of a floor truss is 40 feet long and 26 inches tall.
• System can accept 2x4 material. Other dimensional pieces can be manually placed before the truss is pressed.
• Longest member is 20 feet long. Shortest member is 6″ to automatically assemble. However, any member can be manually placed on the table before the truss is pressed, allowing an almost a limitless size and configuration of trusses.

• Preplating system is configurable to use all common plates (currently configured with over 65 different sizes.) System allows for nail plates to be manually placed before the truss is pressed. Since the saw is decoupled, the infeed board size, quality and specifications are completely independent of the assembly systems.
• Data Collection – System collects cycle time data
• Required Personnel - 2 to 3 operators

• Rate - The truss system’s rate is dependent on how many nail plates are in the truss design. Although the floor truss system is dependent on preplated members, the board feet is directly related to the size of the truss. Therefore, its stated rate is 1,000 BfHr. Contact us for more data on our systems.
• Safety - For robotics, meeting ANSI Robot Safety Standard, ANSI/RIA R15.06 – 2012

AUTOMATED ROOF
MEMBER PREPLATE

AUTOMATED
SPLICING SYSTEM
AUTOMATED ROOF
TRUSS SYSTEM
AUTOMATED NAIL
PLATE PICKER
AUTOMATED
CHORD PREPLATE

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14161 N. 20th St, Nampa, ID 83687
(208) 495-0555

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16141 N. 20th Street Nampa, ID 83687

 

 

                        

 

 

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